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// 01 · THE SPRINT · STAGES 01 TO 05

Pressure-test your product idea in about 15 minutes.

A structured, AI-guided interview run by experienced engineers. You get back a quick-draft Specification and Viability Report – copy-ready to refine, brief an engineer with, or stand behind in front of investors.

Start the free sprint CUSTOM GPT · BUILT BY CAST IRON CAD · NO SIGNUP · NO PAYMENT
Concept to product: sketch, technical drawing, CAD wireframe, final render
– 01

Built on 280+ products engineered at Cast Iron CAD.

PROOF · TRACK RECORD

The Viability Sprint isn’t a generic AI tool wrapped in marketing. Its questions, its structure, and its outputs are modelled on 15 years of engineering practice at Cast Iron CAD – the same questions a working engineer would ask in a paid consultation, scripted and reviewed against real manufacturing constraints.

The methodology is also taught at the University of Brighton and has been delivered to a cohort of early-stage startups at Loughborough University – academically credible, commercially tested.

What this means for you: you’re not guessing whether the Sprint will catch what matters. It’s already been stress-tested against hundreds of real products going through the actual development process.

280+

Products engineered at Cast Iron CAD – the source dataset this Sprint methodology was built on.

15

Years in continuous practice – real engineering work since 2011, not a bootstrapped side project.

10

Stages in the IEN process – the Sprint traverses the first five (idea through define).

– 02

A lightweight pass through stages 01 to 05.

POSITION · FIRST-PASS TRAVERSAL
01 IDEA
02 DISCOVER
03 INNOVATE
04 EVALUATE
05 DEFINE
06 DESIGN
07 ENGINEER
08 DEVELOP
09 MANUFACTURE
10 DELIVER

– AMBER STAGES 01–05 · the full 10-stage process, activities per stage, and AI vs expert coverage lives on How It Works.

The Viability Sprint custom GPT start screen — structured interview in progress
– 03

The interview, scripted by experienced engineers.

MECHANISM · HOW THE FIRST-PASS WORKS

In a paid project we’d spend days per stage with an engineer leading the work. The AI compresses the first pass into a structured interview you complete in a single session – scripted and pressure-tested by the same engineers who run the paid version.

You won’t get engineering judgement out of it. You will get the document you’d otherwise only see after a paid consultation: enough to make the next call on your own terms, or to brief an engineer with confidence.

01

Adaptive questioning – the script branches on your answers. No fixed survey, no dead-end paths.

02

Confidence-rated output – every cost and timeline band carries an honesty tag. The AI flags what it’s guessing.

03

Engineer-formatted – outputs are structured for engineers, not prose. Copy-pasteable into briefs and decks.

04

Quick-draft by design – about 15 minutes for the complete first-pass output. Designed as a starting point you refine before engaging paid review.

– 04

Two deliverables, yours to keep.

OUTCOMES · WHAT YOU WALK AWAY WITH
OUTPUT · SPECIFICATION

A portable specification.

FORMAT · STRUCTURED · COPY-READY

  • Product concept statement
  • Prioritised feature list with rationale
  • Technical feasibility notes and manufacturing constraints
  • Structured, shareable format any engineer can read
OUTPUT · VIABILITY REPORT

Honest read on whether it’s ready.

FORMAT · STRUCTURED · SEPARATE FROM SPEC

  • Strengths, risks and refinements
  • Indicative timeline with stage-by-stage durations
  • Confidence-rated cost envelope
  • Recommended next step: proceed, refine, or shelve
– 05

What people ask before starting.

OBJECTIONS · STRAIGHT ANSWERS
How is this different from just using ChatGPT?

ChatGPT will chat with you about your idea. The Sprint interrogates it through a 10-stage product development framework, asks questions a working engineer would ask, and produces two structured deliverables you can act on: a Specification and a Viability Report. You can’t get that from a blank ChatGPT window.

Is my idea safe?

Innovate Engineer can’t see your conversation. Custom GPT builders are blocked from accessing user chats. How OpenAI handles the text depends on your own ChatGPT account settings, so review your data controls if this matters to you. If you engage paid review and your Viability Report flags qualifying IP, an NDA is put in place before engineer review begins. The free Sprint needs no NDA because no human ever reads your chat.

What if the AI gets it wrong?

It will, on some things. AI is good at structured questioning and fast at surfacing patterns. It’s weak at judging manufacturability, commercial context, and real-world engineering constraints – which is exactly where the £129 Engineer-Verified Review earns its fee. The Sprint is honest about what it can and can’t do; you decide how much further to take it.

Is it really free?

Yes. Zero cost, no signup, no lead-nurture sequence. If you want a human review of what comes out, the Engineer-Verified tier is £129 and only starts if you ask for it.

How long does it take?

About 15 minutes for a complete quick-draft Specification and Viability Report. It’s designed as a first-pass – enough to decide what to refine, brief, or move on from. Add detail yourself, or hand it to an engineer for the £129 Engineer-Verified Review.

Who’s it for?

Physical products that get made, packed and shipped. Not apps. Not services. If it has a cost per unit and a manufacturing route, you’re in scope.

– 06

When you want a human to verify it.

NEXT · PAID OPTIONS

Some people run the sprint and go straight to prototyping. Others want an engineer to pressure-test the output before they commit real money.

Either is fine. The sprint output is portable, any capable engineer can read it. Our paid tiers exist for people who’d rather have us do the verification on the same methodology.

01

Engineer-Verified Review · £129 – an experienced engineer reviews the Specification and Viability Report, corrects what AI missed, adds manufacturing and cost signal.

02

Expanded Specification · £399 – deeper definition before you commit to full development.

03

Handover-Ready Package · £699 – the output needed to commission full product design and engineering.

SEE ALL

View all packages and what’s included – or start the free sprint first and decide later.

ALL PRICES INC. VAT · FIXED FEE · NO SCOPE SURPRISES

NOTE · NO COMMITMENT

If it’s not for you, close the tab.

No payment. No signup. No sales call. Keep the Specification and Viability Report either way. Come back when the idea is ready for a human to verify, or don’t.