✅ Why this step unlocks technical creativity early
Before CAD, specs, or testing—there’s brainstorming.
In engineering-led innovation, brainstorming isn’t just about wild ideas. It’s about exploring possibilities: how something might work, move, fit, or function. This step invites technical curiosity, unlocks assumptions, and builds a shared understanding of potential directions—without the pressure of precision yet.
It’s where engineering meets imagination.
📘 What you’ll achieve
- Generate a wide range of mechanical or functional possibilities
- Combine creative input across disciplines (e.g., electronics, materials)
- Explore edge cases, constraints, and alternate pathways
- Create the raw material for concepts, prototypes, or specs
🛠️ Tools and methods
- Sketchstorming
Use fast, annotated sketches to visualise technical ideas, not just visuals.
- Engineering Prompt Cards
Pose questions like: “What if it moved differently?” or “How else could we attach this?”
- ‘How Else?’ Laddering
Challenge first assumptions with “What’s another way to...?”
- Constraint Shuffling
Brainstorm within limits: cost cap, single-material, no fasteners, etc.
- Post-Idea Sorting
Group by feasibility, novelty, or integration potential—not just “best”.
⚠️ Avoid these traps
- Filtering too soon. Diverge first, converge later. Quantity beats quality at this stage.
- One expert dominates. Structure time so every voice contributes.
- Too focused on visuals. Encourage functional, experiential, and technical ideas—not just form.
- Skipping the record. Photograph boards, digitise sticky notes, and capture context.
💡 What other teams say
“One of our best concepts came from a 10-second doodle someone made while explaining a ‘bad idea’.”– Mechatronics Lead, Smart Furniture Startup
💡 Use physical materials if you can—whiteboards, magnets, models. Moving ideas with your hands helps spark different thinking.
🔗 Helpful links & resources
- 📄 Engineering Brainstorm Worksheet
- 📚 Article: Brainstorming for Mechanical Engineers – More Than Sticky Notes
- 📥 Download: “What If...” Engineering Prompts
- 📄 Follow-on: Concept Sketches
✍️ Quick self-check
- Did we capture more than 10 possible directions?
- Did we include both safe and unconventional ideas?
- Did we separate exploration from evaluation?
- Are our brainstorm outputs ready to feed into sketching or concept selection?
🎨 Visual concept (optional)
Illustration: Three team members around a whiteboard filled with engineering doodles—gears, joints, exploded views, and arrows. One person is pointing at a rough sketch labeled “Alt hinge”, another is pinning up a note that says “2-part mould?”, and a third is sorting sketches into feasibility buckets.
Visual shows the collaborative, technical nature of engineering brainstorming—prioritising ideas that explore how a product might work, not just how it might look.